Cold Rolled Ribbed Steel Wire Machine Steel Rolling Mill Rebar Production Equipment

• Customization: Available
• After-sales Service: Yes
• Warranty: 1 Years
• Model NO.: customization
• Control System: PLC
• Diameter of Output Wire: 3.5-11mm/3-11mm/4-13mm
• Speed: 120m/130m/150m/200m/300m/Min
• Cutting Length: According to Customer′s Requirement
• Cutting Method: Hydraulic/ Servo Flying Cut
• Transport Package: Standard Pacakge
• Specification: HL120m/130m/150m/200m
• Trademark: Hylite
• Origin: China

Product Description

 

Product Description

 
Cold Rolled Ribbed Steel Wire Machine Steel Rolling Mill Rebar Production Equipment

Ribbed rebars cold rolling mill, also called cold rolled ribbed steel bar making machine, is a kind of wire processing equipment using wire rods to produce round or ribbed rebars by reducing its diameter and embossing on the surface. The product ribbed rebars are usually use for prestressted concrete for construction industries, bridging, tunnels etc.

Advantage

CNC intelligent culvert special cold-rolled ribbed steel unit, specially designed for the culvert industry, in strict accordance with European standards, PLC control, equipped with automatic intelligent take-up system; It can produce 3-12mm cold-rolled ribbed steel bar machine cold wire drawing, which can meet the production needs of pipe and culver industry and small and medium-sized processing plants

 

 

Specification

 

Model	15000T	20000T	30000T
Power	37.5KW	66KW	80KW
Max input wire diameter	13.5mm	14mm	14mm/16mm
Output wire diameter	4-12mm	4-13mm	4-14mm
Speed	75m/min	120m/min	150m/min
Control way	Inverter	Inverter	Inverter
Ribbed machine type	150	180	180
Recoiler	1T	1T	1T/2T
Weight	4T	6T	7.5T
Working dimension	16-20	16-20	16-20

 

1. The main structure of the rolling mill is No. 45 precision casting, CNC machining, tempering, internal stress release and CNC finishing;
2. The turbine adopts 40Cr as a whole and is processed as a whole;
3. The double bore shaft of the rolling mill adopts 40Cr quenching finishing, and is equipped with internal circulating water channel and lubricating oil channel;
4. The total bearing of the roll is made of integral bearing steel, strong and durable;
5. The roller adopts alloy tungsten carbide;
6. The overall structure is strong, good stability, and the steel bar specifications and size and shape deviation are small.

What are the key points in selecting cold-rolled ribbed steel bar equipment?

1. Select the rolling specifications (such as Φ4mm-Φ12mm) according to production requirements.
2. Pay attention to equipment stability, energy consumption and degree of automation.
3. Conform to national standards (such as GB/T 13788 "Cold-rolled ribbed steel bars").

There are a few key points to consider:

 

• Performance requirements:

Rebar grades: Ensure that the equipment can produce the required cold-rolled ribbed steel grades, such as CRB550, CRB600H, CRB650, CRB800, CRB680H, CRB800H, etc.

Mechanical properties: The equipment should be able to ensure that the produced steel bars meet the tensile, bending, repeated bending and stress relaxation performance requirements specified in GB/T 13788-2017.

 

• Production efficiency:

Production capacity: Select appropriate equipment according to production needs to ensure that production plans and market requirements can be met.

Degree of automation: Automated equipment can improve production efficiency and reduce labor costs while ensuring consistency in product quality.

 

• Quality control:         

Detection capability: The equipment should be equipped with an automatic detection system that can monitor the size, weight deviation, surface quality, etc. of the steel bars in real time to ensure that the products meet the standards.

Precision: The dimensional accuracy of cold-rolled ribbed steel bars directly affects their performance, and the equipment should have high precision control capabilities

.

• Applicability:

Rebar diameter range: The equipment should be able to produce rebars of different diameters to meet the needs of different projects.

Specification flexibility: The ability to quickly adjust production specifications to adapt to market changes.

 

• Energy saving and environmental protection:

Energy consumption: Choose equipment with high energy efficiency ratio to reduce energy consumption.

Environmental emission: Comply with environmental standards and reduce the impact on the environment.

 

• Safety performance:

Operational safety: The equipment should be designed with safety protection measures to reduce operational risks.

Convenient maintenance: Easy to maintain and service, reducing downtime.

 

• Cost-effectiveness:

Initial investment: Consider the purchase cost of the equipment.

Operational costs: Including energy consumption, maintenance, labor costs, etc., to evaluate the economic feasibility of long-term operations.

 

• Technological advancement:

  Technological innovation: Choose equipment with the latest technology, such as intelligent control systems, high-efficiency motors, etc.

  Adaptability: The equipment should be able to adapt to the needs of future technological development and have a certain upgrade space.

 

For Wire Mesh Production
 

Equipment maintenance

(1) Check before starting each shift: whether the electrical system of the cold mill is normal; Check whether the oil level of each tank is normal; Whether each filling position is filled with oil; Base material feeding is reasonable, etc.

(2) The electrical part of the cold rolling machine should often clean up dust and debris.

(3) The moving parts should often check whether the fastening is loose and reasonable.
(4) The cold rolling machine in the production process, can not be used beyond the limit, so as not to cause damage to some mechanical parts of the cold rolling machine, should be rolled according to the rolling standard, in order to ensure the safe use of the cold rolling machine equipment and the qualified products.

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