High Automatic Steel rebar production line three ribbed bar making machine
Ribbed rebars cold rolling mill, also called cold rolled ribbed steel bar making machine, is a kind of wire processing equipment using wire rods to produce round or ribbed rebars by reducing its diameter and embossing on the surface. The product ribbed rebars are usually use for prestressted concrete for construction industries, bridging, tunnels etc.
1. The main structure of the rolling mill is No. 45 precision casting, CNC machining, tempering, internal stress release and CNC finishing
2. The turbine adopts 40Cr as a whole and is processed as a whole
3. The double bore shaft of the rolling mill adopts 40Cr quenching finishing, and is equipped with internal circulating water channel and lubricating oil channel.
4. The total bearing of the roll is made of integral bearing steel, strong and durable
5. The roller adopts alloy tungsten carbide
6. The overall structure is strong, good stability, and the steel bar specifications and size and shape deviation are small.
It is widely used in construction projects, bridge decks, road surfaces, airport runways, tunnel linings, electric poles, water pipelines and various structures.
(1) Intelligent control system: remote control diagnosis, equipment operation can be on-site remote control equipment operation and shutdown, which greatly ensures the safety of on-site personnel and equipment safety, and is equipped with wire breaking and disorderly parking device. (2) The pay-off adopts elevated pay-off, two pay-off stations, which can be used alternately. The pay-off station is hydraulically driven and can be laid flat or erected at 90 degrees.
(3) The wire drawing machine adopts two in-line CNC sensing wire drawing machines; The rolling mill adopts 2 European rolling mills; 2 wire drawing machines, 2 rolling mills can be opened according to the steel bar type, only one of them can be opened, which can reduce the power consumption by half
(4) In addition to manual binding, automatic unloading, automatic turning over (steel bale turning) automatic cutting, automatic feeding (steel bar head into the packaging wheel), automatic locking, and can realize double station conversion, shorten downtime (optional).
(5) The energy saving of the product is 30% to 50% higher than that of other similar equipment, the service life of the equipment is more than 3 times higher than that of other similar equipment, the production efficiency is 40% higher than that of other similar equipment, and the labor intensity is 70% lower.
(6) The equipment can process steel bar diameter 5.5-14mm, the maximum rolling speed of up to 6-12 m/s (optional according to specifications and models) the finished shape meets the GB13788-2017 "cold rolled ribbed steel bar" standard requirements.
(7) More than 90% of the component units of the equipment are self-processing and production of the company, and the company has more than 100 sets of large-scale CNC machining machines. To ensure the stability of product quality and quality control.
Specification
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Parameter
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Value
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Control system
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Intelligent
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Speed
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3.3m/s
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Max diameter of raw wire rod
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5.5-14mm
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Diameter of output wire
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3.5-11mm/ 3-11mm/4-13mm
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Speed adjusting
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Digital control
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Power
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220kw - 600kw
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Rolling pass
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Optional
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Straightening
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Pre-straightening
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Roller adjusting
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Own patent technology
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Structure of main mill
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Own patent technology
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Transmission method
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Own patent technology
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Layout length
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30meters
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Deruster
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Adjustable by slide and screw, rust removal is made of chromium 12 material, and the diameter of the rust wheel is 140mm
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Wire drawer
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With integrated design, the reducer number is 350 reducer with hard tooth surface
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Rolling mil
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180 (unique in China) or 150 rolling mill, roll: alloy tungsten carbide or chromium 12 (optional)
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Details Images:
Equipment maintenance:
(1) Check before starting each shift: whether the electrical system of the cold mill is normal; Check whether the oil level of each tank is normal; Whether each filling position is filled with oil; Base material feeding is reasonable, etc.
(2) The electrical part of the cold rolling machine should often clean up dust and debris.
(3) The moving parts should often check whether the fastening is loose and reasonable. (4) The cold rolling machine in the production process, can not be used beyond the limit, so as not to cause damage to some mechanical parts of the cold rolling machine, should be rolled according to the rolling standard, in order to ensure the safe use of the cold rolling machine equipment and the qualified products.
Hebei Hylite Machinery Co., Ltd. is located in the center of the Beijing-Tianjin-Hebei economic & technological region - Xianxian Economic Development Zone, where is the birthplace of motto "Seeking Truth From Facts". The factory covers an area of 50 acres. We are engaged in the R&D, manufacturing and sale service of equipment for steel bar and metallic wire processing.
*Has many years of rich experience in steel processing equipment, has a professional R & D team and after-sales service team based on Italian designers, the production of a variety of direct wire drawing machine, horizontal wire drawing machine, high-speed cold rolling ribbed steel equipment, steel stranding equipment, steel stranding equipment, PC steel rod equipment, welding wire equipment, steel stranding machine and other large and medium-sized steel processing equipment can be customized.
*Products in the industry in the world's leading level, application fields: mesh production industry, steel distribution industry, transportation, hardware, hydraulic, electric power, mining and so on.
*The company has 19 patents, including 4 invention patents and 7 utility model patents, and has cooperated with professors in various universities to jointly develop a number of steel bar processing machinery technology with the concept of intelligent, efficient, energy-saving, easy to use, durable and green environmental protection.
*The company passed ISO9001 quality management system certification: export EU CE certification, The company won the "Hebei Province Famous Trademark", "China Famous Brand", "CCTV Cooperative brand "China Brand Innovation and Development Project recommended brand", "Hebei Province science and technology smes", "Safety production standardization", "Hebei Province environmental emission standard enterprises", "quality, credit double guarantee unit", "Hebei Province quality and technical supervision quality, credit double", "Focus on quality and credit key display unit"
* Our machines employ state-of-the-art technology, ensuring superior performance and impeccable results.
* We steadfastly believe that innovation is the key to success, and integrity is the cornerstone of a century-old enterprise.
* Our relentless pursuit of innovation and enhancement keeps our machines aligned with evolving customer demands.
* Upholding our corporate mission of 'pursuing excellence in quality and creating unparalleled customer value,' we actively engage in competitive markets.
We offer a comprehensive guarantee period of 1 year from the date of installation in your factory. Our dedicated team is available 24/7 to provide you with unparalleled online support and assistance.
Q: Are you a trading company or manufacturer?
A: Hebei Hylite Machinery Co., Ltd. is a distinguished factory that seamlessly integrates production and sales, allowing us to offer highly competitive prices and exceptional services.
Q: Where is your factory located?
A: Our state-of-the-art factory is strategically located in Cangzhou, Hebei Province, China.
Q: How many years has your company been engaged in wire processing?
A: With over 20 years of industry expertise, we boast our own advanced technology development and rigorous testing departments, ensuring top-notch product quality and innovation.
Q: Can your company send engineers to my country for machine installation and worker training?
A: Absolutely. Our highly experienced engineers have successfully completed installations and conducted training in more than 60 countries worldwide.
Q: What's the guarantee time for your machines?
A: We proudly offer a comprehensive 1-year guarantee from the date of installation in your factory, ensuring peace of mind and reliability.
Q: Can you export and supply the customs clearance documents we need?
A: Yes, we have extensive experience in exporting and can supply all necessary customs clearance documents, including CE certificates, Form E, and certificates of origin, ensuring smooth and hassle-free importation.
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